MANUFACTURING

A vertically integrated platform.

001Yarn to carton

The foundation of our organisation was laid with a clear vision — to build a strong, vertically integrated textile manufacturing platform.

Over the years we have developed comprehensive in-house capabilities encompassing fabric manufacturing, processing operations including dyeing, printing and finishing, and a modern stitching facility. The same managers who knit the fabric run the audits and sign off the carton.

There is no second mill, no broker between the spec and the sewing line. That is how lead times stay honest and reorders go in on time.

002Monthly capacity

600tonnes / monthDyeing

0.5Munits / monthCutting

0.5Munits / monthSewing

0.5Munits / monthPacking

200Kunits / monthLaundry

Eight processes, one campus.

[ 003 — CAPABILITIES ]

01KnittingCircular and flat-bed knitting in single jersey, piqué, terry, fleece and rib. Knit in-house from combed-ringspun yarn.
02Processing — DyeingReactive, pigment and garment-dye programmes. Continuous water and chemistry monitoring on every batch.
03Processing — PrintingScreen, pigment, plastisol and water-based prints. Specialty hand-feel finishes on request.
04Processing — FinishingCompacting, sanforising, brushing, peaching and silicone hand-feel under controlled tolerances.
05CuttingAuto-spread, CAD-driven cutting with cut-piece traceability across long runs and short repeats.
06StitchingModern stitching facility with lean modular and progressive bundle systems. AQL 2.5 inline.
07QualityDocumented checkpoints from yarn intake to retail-ready carton. Full buyer-spec compliance file per order.
08PackingFolded, hung or poly-bagged retail-ready. Hangtag and barcode programmes, on-truck on time.